Performance evaluation of deep learning approaches for fault diagnosis of rotational mechanical systems using vibration, sound, and acoustic emission signals

Abstract

The present study emphasizes an optimized deep learning algorithm for gearbox fault detection using vibration, sound, and acoustic emission signals. Statistical and acoustic features are extracted from these signals, and various neural network algorithms are explored. The supervised deep feed forward neural network (DFFNN) demonstrates excellent performance with vibration signals but limited accuracy with sound and acoustic emission signals. To address this, unsupervised algorithms are optimized and compared with vibration-based classification. The findings show that unsupervised neural networks, particularly the auto-encoder and stacked auto-encoder architectures, achieve improved classification accuracy by leveraging the unique characteristics of acoustic emission signals. The unsupervised models also effectively overcome the vanishing gradient problem via regularization, enhancing their training efficiency. The stacked auto-encoder, with multiple layers of encoders and decoders, reduces computation time by 40% and memory consumption. These optimized algorithms hold promise for automated fault detection systems. The auto-encoder and stacked auto-encoder, utilizing vibration, sound, and acoustic emission signals, offer enhanced classification accuracy and can facilitate real-time monitoring of rotating mechanical systems. However, further optimization is needed to maximize their performance. In a nutshell, the supervised DFFNN excels in utilizing vibration signals for fault detection, while the unsupervised models exploit the distinctive characteristics of acoustic emission signals. Future research will focus on refining these algorithms to enhance their effectiveness. Implementing these optimized deep learning approaches can lead to autonomous fault detection systems, eliminating the need for continuous human supervision.