Optimization, by Means of a Design of Experiments, of Heat Processes to Increase the Erosive Wear Resistance of White Hypoeutectic Cast Irons Alloyed with Cr and Mo

Abstract

To identify the design parameters in heat treatments that have a significant effect on the erosive wear resistance of hypoeutectic high chromium white cast irons, a design of experiment was applied to a white cast iron with 18wt.% Cr and 2wt.% Mo. The analyzed factors were the destabilization heat treatment of austenite (1000 or 1100 °C, for 4 or 8 h), different quench cooling media (in air or oil), different tempering treatments (200 or 500 °C, for 3 or 6 h), and the application of an ionic nitriding treatment. Despite what was expected, the nitriding treatment was not found to have a significant effect on said wear resistance. However, it is concluded that the highest wear resistance is obtained with the shortest dwell time at the destabilization temperature (4 h), quenching in oil, and with the shortest tempering times (3 h). Among the nitrided samples, the highest nitrided layer thicknesses were obtained when the destabilization temperature of the austenite was 1000 °C and the tempering temperature was 200 °C.

Keywords

• high chromium white cast iron
• destabilization of the austenite
• erosive wear
• plasma nitriding