Experimental Investigation and Modeling: Considerations of Simultaneous Surface Steel Droplets’ Evaporation and Corrosion

Abstract

The present work focuses on the problem of steel surface corrosion as a kinetic expression when water droplets are repeatedly deposited and evaporated on/from its surface. This process, together with the rainwater film corrosion process, belongs to the theoretical foundations of the problem of atmospheric corrosion. It was considered that the formation of water droplets on surfaces is a random but repetitive process, as well as the fact that experimental and theoretical observations show that the droplet corrosion front of a metal surface is located in its zone circumference. We thus aimed to establish how the corrosion process evolves on a steel plate when many drops are deposited and removed repeatedly. An experimental setup and working procedure were used to obtain data characterizing the simultaneous process of steel surface corrosion and water droplet evaporation. For natural convection conditions with a variable relative humidity and temperature environment, an extensive data set consisting of the dynamics of individual droplet evaporation coupled simultaneously with the corrosion of the steel surface under the droplet was obtained. The mathematical models for evaporation and corrosion under the droplet have the same dynamic transfer surface for water evaporation and oxygen supply in the droplet. An approach for determining this surface depending on the momentary droplet mass was considered. Several simultaneous measurements of evaporation–corrosion dynamics were used to calibrate the coupled models, which were then used to show their compatibility with experimental data.

Keywords

• water droplet corrosion
• oxygen transfer
• corrosion kinetics
• mathematical modeling
• steel corrosion
• process dynamics