The effect of cutting fluid on high strain rate dynamic mechanical property and cutting force of ultra-high-strength steel

Abstract

Due to the different composition of cutting fluid will affect the failure stress of the material in the shear deformation area, so the rational use of cutting fluid can optimize the cutting force and the surface integrity of parts. Four kinds of hat-shaped samples with shear band widths were designed. The effects of different cutting fluids on mechanical properties of ultrahigh strength steel at different shear strain rates were studied in this paper by SHPB, and verified by cutting experiments. The stress–strain curve, shear failure stress, fracture morphology and cutting force were studied systematically. Experimental results show that the stress remains stable for a period of time with the increases of strain after strain hardening at γs= 10.03 × 104 1/s. All shear fracture is ductile fracture and at γs<1 0.03 ×104 1/s, the dimple will be elongated with the increase of the strain rate. When the shear bandwidth is reduced from 100 μm to 50 μm, size effect occurs, and the failure stress is increased by nearly 30%. The Rehbinder effect of TRIM E709 is more significant, the shear failure stress is the smallest, Fx, Fy and Fz decreases by 23.93%, 33.08% and 50.29% compared with HY-103. This research can guide the high-quality machining of ultra-high strength steel and may also evaluate and develop new cutting fluids to improve cutting performance.

Keywords

• Cutting fluid
• Ultra-high-strength steel
• High strain rate
• Dynamic mechanical property
• Rehbinder effect
• Cutting force