SIMULATING CYLINDRICAL STEEL SILO FILLING AND DISCHARGE PROCESSES: FINITE ELEMENT MODELING AND VALIDATION WITH EXPERIMENTAL DATA

Abstract

ABSTRACT Cylindrical steel silos with flat bottoms are widely used in agriculture and industry for storing granular materials. While research has advanced our understanding of pressure on silo walls, accurate prediction, especially during the dynamic filling and discharge phases, remains a challenge. This study presents a finite element (FE) analysis of pressure distribution in a model cylindrical steel silo with a flat bottom, investigating the influence of the height-to-diameter (H/D) ratio. The numerical results were validated against experimental data from a pilot-scale test facility storing corn. Material properties were determined through laboratory experiments, with mechanical properties obtained from literature. An arbitrary Lagrangian formulation was employed for the FE calculations. The FE results showed good agreement with experimental data for static pressure distribution on the silo wall across all H/D ratios analyzed. While the patterns of dynamic pressure curves were similar, the FE-predicted magnitudes were lower than those observed experimentally. Notably, the simulations captured significant pressure fluctuations during silo discharge.

Keywords

• cylindrical steel silos
• pressure distribution
• filling and discharge processes
• free-flowing product
• numerical model
• stored material properties