Wear Resistant Thermal Sprayed Composite Coatings Based on Iron Self-Fluxing Alloy and Recycled Cermet Powders

Medžiagotyra. 2012;18(1):34-39 DOI 10.5755/j01.ms.18.1.1338


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Journal Title: Medžiagotyra

ISSN: 1392-1320 (Print); 2029-7289 (Online)

Publisher: Kaunas University of Technology

Society/Institution: KTU

LCC Subject Category: Technology: Mining engineering. Metallurgy

Country of publisher: Lithuania

Language of fulltext: English

Full-text formats available: PDF, HTML



Heikki SARJAS (Tallinn University of Technology)
Dmitri GOLJANDIN (Tallinn University of Technology)
Priit KULU (Tallinn University of Technology)
Valdek MIKLI (Tallinn University of Technology)
Andrei SURŽENKOV (Tallinn University of Technology)
Petri VUORISTO (Tampere University of Technology)


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Time From Submission to Publication: 48 weeks


Abstract | Full Text

Thermal spray and WC-Co based coatings are widely used in areas subjected to abrasive wear. Commercial  cermet thermal spray powders for HVOF are relatively expensive. Therefore applying these powders in cost-sensitive areas like mining and agriculture are hindered. Nowadays, the use of cheap iron based self-fluxing alloy powders for thermal spray is limited. The aim of this research was to study properties of composite powders based on self-fluxing alloys and recycled cermets and to examine the properties of thermally sprayed (HVOF) coatings from composite powders based on iron self-fluxing alloy and recycled cermet powders (Cr<sub>3</sub>C<sub>2</sub>-Ni and WC-Co). To estimate the properties of  recycled cermet powders, the sieving analysis, laser granulometry and morphology were conducted. For deposition of coatings High Velocity Oxy-Fuel spray was used. The structure and composition of powders and coatings were estimated by SEM and XRD methods. Abrasive wear performance of coatings was determined and compared with wear resistance of coatings from commercial powders. The wear resistance of thermal sprayed coatings from self-fluxing alloy and recycled cermet powders at abrasion is comparable with wear resistance of coatings from commercial expensive spray powders and may be an alternative in tribological applications in cost-sensitive areas.<p>DOI: <a href="http://dx.doi.org/10.5755/j01.ms.18.1.1338">http://dx.doi.org/10.5755/j01.ms.18.1.1338</a></p>