Clean and Feasible Utilization of High Silica Fluorspar Powder via Reverse Flotation: A Pilot Study

Abstract

Fluorite is a nonrenewable mineral used to produce anhydrous hydrofluoric acid (AHF) and aluminum fluoride. The demand for low-grade fluorite powder (CaF2 3 from fluorite concentrate, the SiO2 content, which significantly affects AHF consumption during the production of HF or aluminum fluoride, cannot be completely removed. To solve this problem, in this study, we used reverse flotation before leaching the fluorite concentrates. Subsequently, the feasibility of reverse flotation desilication was determined. The obtained results of the ZP (zeta potential) measurements, solution chemistry analysis, FTIR (Fourier transform infrared spectroscopy) analysis, and micro-flotation tests indicated that employing dodecylamine as the collector and citric acid as the depressor could effectively separate sericite from fluorite. The batch flotation experiment and the pilot test were conducted in Chenzhou (Hunan, China) followed by their operation in Xinyuan Mining Co. Ltd., which produces monolithic fluorite ore on the large scale in Asia. Notably, we found that the contents of both SiO2 and Al2O3 were from 2.82%, 1.17% reduced to 1.28%, 0.74% in the batch flotation experiment. The results of the pilot test showed that the new reverse flotation + leaching technology could dramatically reduce the potential environmental impact and costs, thereby significantly improving the economic benefits by satisfying the requirements of the market.

Keywords

• fluorite
• desilication
• reverse flotation
• leaching