Ankle and foot orthotics are suggested for gait rehabilitation therapy after a stroke. Clinical practice necessitates adjusting the ankle foot orthosis torque to accommodate each patient’s unique stride and body function. The objective of this paper is to develop a customized, cost-effective footplate orthosis from carbon fibers, manufactured using 3D printing, for individuals with partial foot amputations. The footplate is designed for use in developing nations and aimed to be made available with a reduced lead time. The experiment work carried out in this research is used to design, analyze, and validate a prosthetic footplate. A foot of size UK 7 with a 2 mm thick model of the human foot was modeled using Unigraphics-NX. The footplate’s design is being tested both conceptually and empirically. The footplate manufactured by applying load at toe and heel shows that the carbon fiber successfully restores leg length and reduces pressure on the feet’s delicate distal end.
