Optimization of Topological Modification Parameters for Heavy-Duty Helical Gears

Abstract

To improve the meshing state of gear pairs, the abrasion of tooth surfaces must be reduced and on the other hand, the functional requirement of transmission stability for different conditions of heavy-duty helical gears must be increased. To do this requires a topological modification of the tooth profile and tooth alignment. The topological modification parameter optimization model is established based on Hertz theory, which takes the functional requirement as a goal, and the tooth surface topological modification parameters as the design variables. The constraint condition equations in the tooth contact analysis process are derived, and the improved genetic algorithm is used to solve the numerical conditions of the tooth surface microgeometry parameter optimization model. Then, the modification parameters optimized by different modification schemes are obtained. The loaded transmission errors, the mesh misalignment movements, and the distribution characteristics of the tooth surface contact stress are studied. The parameter optimization model of the tooth surface topological modification for the functional requirements is established. With different modification parameters heavy-duty helical gear pairs under various loads, the research results provide a theoretical basis for tooth surface micro design of heavy-duty helical gears in practical application and in determining the reasonable modification parameters.

Keywords

• Heavy-duty helical gears
• topological modification
• parameter optimization
• loaded transmission error
• mesh misalignment