Coupled CFD-FEM analysis of the damage causes of the retention bunker: a case study at hard coal mine

Abstract

Abstract Underground coal storage bunkers serve as crucial infrastructural components in the coal mining industry, providing secure and accessible locations for the storage of mined coal. The interaction between stored coal and underground water in coal storage bunkers indeed poses significant challenges due to the unpredictable nature of the resulting coal-water mixture. This phenomenon is particularly prevalent in coal mines operating under water hazards, where groundwater infiltration into storage areas can lead to the formation of coal-water mixtures, altering the physical properties of the stored coal. The interaction between coal and water can result in the formation of coal-water mixtures (hydromixture), which exhibit complex rheological properties. These mixtures may vary in viscosity, density, and particle size distribution, making their behavior difficult to predict. Underground water may exert hydrostatic pressure on the stored coal, influencing its mechanical behavior and compaction properties. Changes in pressure can result in coal compaction or expansion, affecting bunker stability and the integrity of surrounding rock strata. The main goal of the paper was to determine the values of pressure field variations exerted by the flowing hydromixture within underground coal storage bunkers. This objective reflects a critical aspect of understanding the dynamic behavior of coal-water mixtures (hydromixture) under varying conditions, particularly in environments where water hazards pose significant challenges to storage and operational stability. The paper utilized computational fluid dynamics (CFD) methods to examine the changes in pressure within underground coal storage bunkers induced by the flow of coal-water mixtures. The examination of damage to an underground coal storage bunker due to stress distribution was conducted using the finite element method (FEM). This computational technique is widely utilized in engineering and structural analysis to model complex systems and predict the behavior of materials under various loading conditions The results of the CFD numerical simulation were compared with the mathematical models.

Keywords

• Retention bunker
• Hard coal mine
• Coal-water mixture
• FEM
• CFD
• Numerical model