Utilizing industrial byproducts for the manufacture of clay-cellulose nanocomposite cements with enhanced sustainability

Abstract

Abstract This study investigates the influence of different nano clay contents (0, 1, 3, and 5 wt% of cement) on the microstructure and the mechanical properties of cement composites reinforced with varying Nano cellulose fiber contents (0, 0.5, 0.75, and 1 wt% of cement). Unlike previous research that employed sonication to improve dispersion in the cement matrix, this study explores the effects of unsonicated nano-cellulose addition and the combined incorporation of nano-cellulose and nano-clay. The results demonstrate that these additions significantly enhance the compressive strength, abrasion resistance, and water absorption ratios of the cement composites. Furthermore, the inclusion of nano-clay improves the microstructure of the cement matrix, strengthening the interfacial transition zone and reinforcing the bond between nano-cellulose and the cement matrix. The microstructural analysis using scanning electron microscopy (SEM) reveals the presence of a dense interconnected structure characterized by rod-like crystals. This research contributes to the development of sustainable construction materials by examining the effects of nano-cellulose and nano-clay on the properties and microstructure of cement composites. The utilization of industrial byproducts, such as wood sawdust, for the extraction of nano-cellulose offers an eco-friendly approach to enhance the performance of cement-based materials. The maximum compressive strength obtained, after 28 days, was at mix with 0.75% NCL + 5%NC with a gain of 53.5% than that of the control mix. In mixes containing only nano-clay (NCL), the increase in NCL content led to a higher rate of water absorption in the cement matrix, which reaches 4%. Confirming the results obtained from compressive strength and water absorption, mix with 0.75% NCL and 5% NC had obtained the optimum values with an improvement of 20% than that of the control mix.