Thermal Monitoring of Electric Motors: State-of-the-Art Review and Future Challenges

Abstract

Temperature sensing in electric motors is an important task to ensure component protection against excessive heat while maximizing the power and torque capabilities. In order to optimize the dynamic performance limits of a motor during online operation, important motor temperatures must be known in real time. Since temperature measurements are associated with costs and integration efforts, model-based estimation methods became highly relevant. In recent years, many promising contributions have been made to this field leading to a vast literature basis. This paper organizes the literary landscape and gives a bird's-eye overview of the three most important estimation classes: Indirect methods, which track temperature-sensitive electrical motor parameters, and direct methods, namely lumped-parameter thermal networks as well as supervised machine learning. Practical limitations as well as special challenges of the respective methods are emphasized throughout the text. The aim of the paper is therefore to facilitate the entry for interested researchers and engineers in this field as well as to stimulate new research impulses. Hence, open problems as well as future research questions are addressed at the end of this review.

Keywords

• Temperature estimation
• thermal modeling
• monitoring
• system identification
• safety
• electric drives