Design of a High-Gap Plant Protection Machine (HGPM) with Stepless Variable Speed and Power Adjustable Function

Abstract

The passing performance and driving stability performance of HGPM in an unstructured environment will directly affect the quality of HGPM operation. This paper designs an HGPM power chassis transmission system in order to address the problem of poor adaptability of existing plant protection machines to complex working conditions in the field, especially in the middle and late stage of plant protection operation of tall crops, which cannot pass smoothly due to the obstruction of vision and special road conditions resulting in insufficient traction of the whole machine. The system is theoretically analyzed based on hydrostatic transmission and a time-sharing four-wheel drive splitter; then, based on Solidworks and RecurDyn software, the HGPM is modeled in three dimensions, and the dynamic simulation of working conditions such as climbing, crossing the ridge, and opening the road during field operation is carried out. The simulation results show that the 2H mode can climb over a slope with an angle in the range of 0−25° and a ridge with height in the range of 0−100 mm, the 4H mode can climb over a slope with an angle in the range of 0−35° and a ridge with height in the range of 0−320 mm, with relatively stable body speed and the wheel rotation angular speed converging faster under the open road condition. Finally, prototype performance tests were conducted. The test results show that 4H mode can smoothly pass the ridge with a ridge height of 320 mm and a slope of 26°, while 2H mode has a sharp drop in speed to 0 after a short fluctuation. 4H mode achieves a more rapid convergence of longitudinal wheel stability compared to 2H mode. The developed chassis drive system of a new type of HGPM meets the design requirements and provides a reference for the dynamic chassis design of HGPM.

Keywords

• HGPM
• dynamic chassis
• step-less speed
• RecurDyn simulation
• passing performance