Enabling Energy Savings in Offshore Mechatronic Systems by using Self-Contained Cylinders

Abstract

This paper proposes a novel actuation system for an offshore drilling application. It consists of three self-contained electro-hydraulic cylinders that can share and store regenerated energy. The energy saving potential of the proposed solution is analyzed through a multibody system simulation. The self-contained system demonstrates superior energy efficiency compared to the benchmark system representing the state-of-the-art approach used today (i.e., valve-controlled cylinders by means of pressure-compensated directional control valves and counter-balance valves, supplied by a centralized hydraulic power unit). Due to the power on demand capability, the cancellation of the throttling losses, and the opportunity to recover energy in motoring quadrants, the self-contained system consumes 83.44% less energy without affecting the system's performance.

Keywords

• Electrification of hydraulics
• linear actuator
• offshore mechatronic systems
• self-contained electro-hydraulic cylinder
• proportional directional control valve
• passive load-holding
• energy savings