The article presents a material analysis for a new generation of cable screw connectors with shear bolts designed for not only 1st and 2nd class of cables but also 5tth class of aluminium and copper conductors that have not been previously supported. The set of properties of aluminium series 6xxx designated for screw connectors production has been determined. Finite Element Method (FEM) simulation of the controlled shear of the bolt at the body of the screw connector has been carried out. The repeatability of the bolt shear in the actual conditions was also conducted in order to verify the prototypes of the new generation of cable screw connectors.
