High Temperature Corrosion of Metallic Materials in Composed Oxidizing Environments

Abstract

Basing on actual theoretical approach and experimental results, the mechanism of sulphide formation beneath the oxide scale grown on metals in SO2-O2 atmospheres has been described. It has been shown that in spite of much lower sulphur partial pressure in the oxidizing atmosphere than the dissociation pressure of the sulphide to be formed, the sulphidation process takes place beneath the oxide scale. This, at the first sight, unexpected behavior results from the fact that sulphur is diffusing inwards through the primary oxide scale in the molecular form, i.e. SO2 molecules. Reaching thus metal-scale interface, where the oxygen partial pressure is very low, virtually equal to the dissociation pressure of the oxide forming the scale, SO2 ⇔ O2 + ½S2 equilibrium is shifted to the right, as a result of which the partial pressure of sulphur vapor dramatically increases, reaching the value several orders of magnitude higher than that needed for sulphide formation.

Keywords

• high temperature corrosion
• complex atmospheres
• mechanism
• diffusion of molecules