Numerical simulation of shrinkage porosity defect in billet continuous casting

Abstract

Shrinkage porosity is a typical internal defect in the continuous casting billet, which occurs frequently and is difficult to solve. To explore the influence factors of central shrinkage porosity, a novel unsteady thermomechanical coupling analysis algorithm is developed based on the billet solidification characteristics, and the central shrinkage behavior during the ending solidification process is simulated. Results show that when the casting speed increases from 1.6 to 2.8 m·min−1 and the center outward displacement is reduced from 9.20 × 10−2 mm to 5.8 × 10−2 mm, it means casting speed has a significant effect on the formation of shrinkage porosity, and for this caster, the higher casting speed is more suitable for the secondary cooling zone. Without the changes in the solidification structure, when the superheat degree of molten steel increases from 10 to 40°C, the center outward displacement value decreases from 7.12 × 10−2 mm to 6.91 × 10−2 mm. In that case, the superheat degree has no obvious effect on the center displacement value.

Keywords

• central shrinkage porosity
• continuous casting
• process parameters
• solidification