The synthesis, physical characterization and scale-up of conductive, re-dispersible core/shell nanoparticles containing polypyrrole (PPy) in the shell are described. The compressed powders/films show a DC conductivity which is considerably higher than that of commercial standard products based on PEDOT/PSS ('AL 4083' from H.C. Starck). The particles have excellent film-forming properties since thin films (50–100 nm) made by spin-coating from aqueous dispersions of the particles have an AFM film roughness of
