Numerical Investigation of the Impacts of Large Particles on the Turbulent Flow and Surface Wear in Series-Connected Bends

Abstract

The deep sea harbors abundant mineral, oil, and gas resources, making it highly valuable for commercial development, including the extraction of minerals. Due to the relatively large particle size of these minerals, how they interact with fluids is significantly different from that of small particles. However, there has been limited simulation research on the impacts of large particles (the diameter of particles is at the level of centimeters) on the flow and wear characteristics in bends, because the simulation of the particles at such a size is difficult. Additionally, in the field of deep-sea mining, multiple bends are simultaneously connected in series, and the wear in such bends has garnered increasing attention. Based on an improved CFD-DEM model, this article solved the issue that traditional unresolved CFD-DEM methods cannot accurately simulate large particles in a hydraulic conveying pipe and bend. After validating the accuracy of this model against classical experiments, the paper comprehensively analyzes the modulation effect of large particles on turbulence, and the effects of different particle diameters, particle transport concentrations, and transport velocities on the wear of bends connected serially. Finally, the bends connected serially in various configurations are simulated to study the wear on the bent interior surfaces. Results indicate a pronounced modulation effect of large particles on turbulence at higher transport concentrations; the wear rate in the combined bends does not exhibit a linear correlation with the collision frequency of particles on the wall surface. Furthermore, different configurations of serially connected bends exhibit significant differences in the wear morphology of the second bend.

Keywords

• solid–liquid two-phase flow
• large particles
• wear characteristics
• turbulence modulation
• CFD-DEM