npj Materials Sustainability (Oct 2024)

Chemical and electrochemical pathways to low-carbon iron and steel

  • Kerry Rippy,
  • Robert T. Bell,
  • Noemi Leick

DOI
https://doi.org/10.1038/s44296-024-00036-6
Journal volume & issue
Vol. 2, no. 1
pp. 1 – 10

Abstract

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Abstract Currently, the iron and steel industry is responsible for 7% of global CO2 emissions. In this review, we summarize the operational principles of current emissions-intensive steelmaking technologies and review emerging low- and zero-carbon technologies that could substantially reduce emissions. Current technologies that are discussed include blast furnaces, electric arc furnaces, and smelting. Promising low-carbon routes include use of alternative reductants for ore processing (hydrogen direct reduction, hydrogen plasma-smelting, hydrogen smelting, and ammonia-based reduction), electrolytic iron production (with aqueous and molten oxide electrolytes) and biocarbon-based electric arc furnace operation. Advantages of each approach are presented, and remaining research hurdles are identified.