UV/Ozone Surface Treatment for Bonding of Elastomeric COC-Based Microfluidic Devices

Abstract

Reliable bonding of microstructured polymer parts is one of the major challenges in industrial fabrication of microfluidic devices. In the present work, the effects of a UV/ozone surface activation on the bonding process were investigated for the combination of a commonly used thermoplastic cyclic olefin copolymer (COC) with an elastomeric COC (eCOC) as a new thermoplastic elastomer material. Bonding was studied using two-component injection molded parts of COC and eCOC, together with microfluidic COC chips. Surface activation and bonding process parameters were optimized and bond strengths were characterized by the wedge test method. The results showed that strong bonding of this polymer materials combination can be achieved at temperatures significantly below the bulk glass transition temperature of COC.

Keywords

• polymer microfluidics
• thermocompression bonding
• surface modification
• microfluidic valves
• cyclic olefin copolymers