Uplifting of anticorrosive coatings performance via TiO2/ZnO core–shell pigment for oil and gas pipelines protection

Abstract

Abstract The objective of this study is to enhance the effectiveness of anticorrosive coatings applied to steel pipelines utilized for the transportation of petroleum products. However, these pipelines are susceptible to corrosion, necessitating the implementation of an economically viable protection system. Therefore, this research endeavors to introduce a novel pigment consisting of titanium dioxide/zinc oxide (TiO2/ZnO) core–shell structure. The pigment is designed to be incorporated into polymeric coating formulations and subsequently subjected to standard testing methods, including immersion tests, adhesion assessments, and electrochemical measurements. The pigment was synthesized and characterized using X-ray diffraction (XRD), X-ray fluorescence (XRF), and electron microscopy (SEM and TEM). Electrochemical impedance spectroscopy (EIS) was hired for observing the resistance and capacitance of the formulated coatings through immersion in corrosive medium (3.5% NaCl). The obtained results conveyed that the prepared core–shell pigment with its unique structure had strongly elevated the resistivity of the formulated coating, which enhanced its role in the protection of the pipeline wall from corrosion.