DC-DC Buck Converters with Quasi-Online Estimation of Filter Capacitor Equivalent Parameters

Abstract

The article focuses on devising solutions for monitoring the condition of the filter capacitors of DC-DC converters. The article introduces two novel DC-DC buck converter designs that monitor the equivalent series resistance (ESR) and the capacitance of capacitors using a parameter observer (PO) and simple variable electrical networks (VEN). For the first scheme, the PO processes in real time the voltage at the capacitor terminals during a discharge-charge cycle. For the second scheme, the filtering is performed with two or more capacitors in parallel, and the PO processes the voltage at the terminals of each capacitor during two discharge processes without interrupting the filtering operation of the converter. The paper presents the principles and theoretical support on which the two schemes of DC-DC buck converters are based, design details regarding PO and VEN, as well as experiments performed with each of the schemes. In the experimental schemes, the PO is implemented with a microcontroller, and the parameters of some aluminum electrolytic filter capacitors are calculated in a real-time manner of about 40 ms. The calculation accuracy of the equivalent capacity is very good. Regarding the calculation accuracy of the ESR, it is shown that it depends on the fulfillment of certain ratios between the VEN resistances, on the one hand, as well as between them and the ESR, on the other hand.

Keywords

• DC-DC buck converter
• condition monitoring of filter capacitor
• parameter observer
• quasi-online estimation
• real-time processing
• VEN