Hydraulic Modeling on Flow Behavior in High-Speed Billet Continuous Casting Mold Considering Hydrostatic Pressure and Solidified Shell

Abstract

The flow behavior in the mold has a considerable influence on the final product quality of the strand. In this paper, the variation of flow field, level fluctuation, and liquid slag distribution was analyzed by a hydraulic modeling experiment of a high-speed billet continuous casting mold with and without consideration of hydrostatic pressure and a solidified shell. The results indicate that a mold with hydrostatic pressure and a solidified shell possesses an impact depth shallower by 10–30 mm, level fluctuation greater by 3–15%, and more active liquid slag layer at different casting speeds than a mold without them. Moreover, the results of the hydraulic modeling with hydrostatic pressure and a solidified shell agree well with those of the numerical simulation. Therefore, the mold flow behavior modeled with hydrostatic pressure and a solidified shell is closer to the actual behavior than that obtained by models without them. The method in this paper contributes to improving the accuracy of the hydraulic modeling experiment and establishing a foundation for further study of continuous casting.

Keywords

• billet mold
• hydraulic modeling
• hydrostatic pressure
• solidified shell
• flow behavior