Joining Stainless-Steel AISI 304 and High-Strength Aluminum Alloy AA 6082 by Brazing Using Al-Ge-Si Foils

Abstract

An Al-40.0Ge-3.4Si wt.% alloy foil with a thickness of 50 ± 5 μm, obtained via an ultrafast solidification method, is described in this work. A complete wetting of the aluminum alloy substrate with a wetting angle of 0° is observed, and the formation of a drop with a wetting angle of 30 ± 5° is observed on the steel substrate. Similar and dissimilar brazed joints of aluminum alloy AA 6082 and stainless-steel AISI 304 are obtained. The microstructure of the AA 6082/AA 6082 brazed seam is homogeneous and contains particles of an Al7Fe2Si system intermetallic compound and particles of an Al-Ge eutectic composition. The brazed seam of the AISI 304/AISI 304 joint is formed due to the formation of the Al8Fe2(Si, Cr) intermetallic compound reaction layer on the steel surface. The proposed scheme for the AISI 304/AA 6082 brazed joint formation is given. The brazed seam represents the Al8Fe2(Si, Cr) reaction layer on the steel surface, the thickness of which depends on the holding time during brazing, and the aluminum matrix of which has particles of a composition close to an Al-Ge eutectic. The obtained results could be used for the optimization of time–temperature brazing modes in order to improve the mechanical characteristics of AISI 304/AA 6082 dissimilar joints.

Keywords

• stainless-steel AISI 304
• high-strength aluminum alloy AA 6082
• rapidly quenched Al-Ge-Si filler metals
• wetting experiments
• brazed joint
• dissimilar joint