Experimental Study of Spray and Combustion Characteristics in Gas-Centered Swirl Coaxial Injectors: Influence of Recess Ratio and Gas Swirl

Abstract

The spray and combustion characteristics of a gas-centered swirl coaxial (GCSC) injector used in oxidizer-rich staged combustion cycle engines were analyzed. The study focused on varying the recess ratio, presence of gas swirl, and swirl direction to improve injector performance. The impact of the recess ratio was assessed by increasing it for gas jet-type injectors with varying momentum ratios. Gas-swirl effects were studied by comparing injectors with and without swirl against a baseline of a low recess ratio gas injection. In atmospheric pressure-spray experiments, injector performance was assessed using backlight photography, cross-sectional imaging with a structured laser illumination planar imaging technique (SLIPI), and droplet analysis using ParticleMaster. Increasing the recess ratio led to reduced spray angle and droplet size, and trends of gas swirl-type injectors were similar to those of high recess ratio gas jet-type injectors. Combustion tests involved fabricating combustion chamber heads equipped with identical injectors, varying only the injector type. Oxidizer-rich combustion gas, produced by a pre-burner, and kerosene served as propellants. Combustion characteristics, including characteristic velocity, combustion efficiency, and heat flux, were evaluated. Elevated recess ratios correlated with increased characteristic velocity and reduced differences in the momentum–flux ratios of injectors. However, increasing the recess ratio yielded diminishing returns on combustion efficiency enhancement beyond a certain threshold. Gas swirling did not augment characteristic velocity but notably influenced heat flux distribution. The trends observed in spray tests were related to combustion characteristics regarding heat flux and combustion efficiency. Additionally, it was possible to estimate changes in the location and shape of the flame according to the characteristics of the injector.

Keywords

• staged-combustion-cycle rocket engine
• gas-centered swirl coaxial injector
• recess ratio
• gas swirl
• spray characteristics
• combustion efficiency