Effect of core material draft ratio and denier on core spun yarn and denim fabric properties pre and post washing

Abstract

Core-spun yarn (CSY) is utilized for better fabric characteristics like stretchability, durability, and comfortability. The study aims to investigate the influence of spandex drafts of core-spun yarn on denim fabric characteristics before and after washing treatment. Two types of denim fabrics were produced from two types of core-spun yarn, namely 16 + 40D, and 16 + 70D by applying 2.8, 3.0, 3.20 spandex drafts for 16 + 40D, and 3.40, 3.50, 3.60 spandex drafts for 16 + 70D. Prepared denim fabrics were desized, and acid-washed and the properties of denim fabric before and after washing were investigated as a function of spandex drafts and deniers. Accurate count, twist, and better elongation percentage were observed at 2.80 draft for 16 + 40D CSY and 3.4 draft for 16 + 70D CSY, but a higher imperfection index (IPI) value was obtained on those drafts. The strength of the denim fabric prepared with 16 + 40D CSY and 16 + 70D CSY were higher at 2.8 and 3.6 drafts, respectively. Higher shrinkage (%), ends per inch (EPI), and fabric weight of denim fabric was obtained after washing compared to before washing. The width of both fabrics decreased when the fabric was washed. Exploring various drafts of core material and their correlations with yarn and fabric properties provides valuable insights for textile manufacturers seeking to produce denim fabrics with optimum quality.

Keywords

• Core-spun yarns
• Draft
• Spandex
• Denim fabric
• Denier