Optimization of Roll Bonding by Hot Rolling in Experimental and Industrial Use

Abstract

In this study the major topic were the bonding properties of the layer-clad aluminum sheets. The bonding was performed between AlMn1Si0.8 and AlSi10 alloys using hot rolling (a VON ROLL experimental duo mill). The experimental temperatures were 460, 480 and 500°C. The goodness of bonding was tested by tensile test and T-peel test. T-peel test provided a good description about the quality of bonding. Structure analysis was also performed by light microscopy to detect typical bonding faults. The aim of this investigation is modelling the bonding conformation in experimental conditions. Further aim of this investigation is to produce some typical bonding faults and find the cause of formation. The influence of the rolling temperature and surface roughness on the bonding was also analyzed. Rolling schedule and the role of first pass on the development of perfect bonding were experimentally determined.

Keywords

• sandwich sheet rolling
• aluminum-plating technology
• welding by rolling
• pressure welding
• bonding faults