Sensors (Jul 2024)

Predicting Rail Corrugation Based on Convolutional Neural Networks Using Vehicle’s Acceleration Measurements

  • Masoud Haghbin,
  • Juan Chiachío,
  • Sergio Muñoz,
  • Jose Luis Escalona Franco,
  • Antonio J. Guillén,
  • Adolfo Crespo Marquez,
  • Sergio Cantero-Chinchilla

DOI
https://doi.org/10.3390/s24144627
Journal volume & issue
Vol. 24, no. 14
p. 4627

Abstract

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This paper presents a deep learning approach for predicting rail corrugation based on on-board rolling-stock vertical acceleration and forward velocity measurements using One-Dimensional Convolutional Neural Networks (CNN-1D). The model’s performance is examined in a 1:10 scale railway system at two different forward velocities. During both the training and test stages, the CNN-1D produced results with mean absolute percentage errors of less than 5% for both forward velocities, confirming its ability to reproduce the corrugation profile based on real-time acceleration and forward velocity measurements. Moreover, by using a Gradient-weighted Class Activation Mapping (Grad-CAM) technique, it is shown that the CNN-1D can distinguish various regions, including the transition from damaged to undamaged regions and one-sided or two-sided corrugated regions, while predicting corrugation. In summary, the results of this study reveal the potential of data-driven techniques such as CNN-1D in predicting rails’ corrugation using online data from the dynamics of the rolling-stock, which can lead to more reliable and efficient maintenance and repair of railways.

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