Case Studies in Thermal Engineering (Feb 2025)
Numerical investigation on thermal-fractional characteristics inside a heated tube enhanced with a novel grooved cone turbulator
Abstract
This study introduces a novel grooved cone turbulator (GCT) designed to enhance the thermal efficiency of a heated tube. The performance of the GCT-equipped tube was compared to that of a simple cone turbulator (SCT) and a plain tube. To investigate the impact of the GCT's geometric characteristics on hydrothermal parameters, tests were conducted on varying groove diameters (2.5–10 mm), twist angles (0–270°), and pitch lengths (40–70 mm). The results demonstrate that heat transfer is directly correlated with both groove diameter and twist angle, while it is inversely correlated with pitch length. Notably, the use of the GCT increased the Nusselt number and friction factor by as much as 762 % compared to the plain tube and by 221 % compared to the SCT-equipped tube. Among the three configurations tested—plain tube, SCT-equipped tube, and GCT-equipped tube—the GCT achieved the highest thermal enhancement factor (TEF) of 3.42. This optimal TEF of 3.42 was attained with a GCT featuring a twist angle of 90°, a groove diameter of 10 mm, and a pitch length of 5 cm.