Machines (Jan 2023)

4D Printing of Hydrogels Controlled by Hinge Structure and Spatially Gradient Swelling for Soft Robots

  • Masanari Kameoka,
  • Yosuke Watanabe,
  • MD Nahin Islam Shiblee,
  • Masaru Kawakami,
  • Jun Ogawa,
  • Ajit Khosla,
  • Hidemitsu Furukawa,
  • Shengyang Zhang,
  • Shinichi Hirai,
  • Zhongkui Wang

DOI
https://doi.org/10.3390/machines11010103
Journal volume & issue
Vol. 11, no. 1
p. 103

Abstract

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In 4D printing, structures with gradients in physical properties are 3D printed in order to dramatically increase deformation. For example, printing bilayer structures with passive and active layers has been proposed, however, these methods have the disadvantages that the material of each layer is mixed, and the modeling process is complicated. Herein, we present a method of creating gradient gels with different degrees of polymerization on the UV-exposed side and the other side using a single material by simply increasing the amount of initiator. This gel is the first example in which the differential swelling ratio between two sides causes the gradient to curl inward toward the UV-exposed side. The mechanical properties (swelling ratio and Young’s modulus) were measured at different material concentrations and structures, and the effects of each on deformation were analyzed and simulated. The results show that adding an initiator concentration of 0.2 (mol/L) or more causes deformation, that increasing the crosslinker concentration by a factor of three or more increases deformation, and that adding a hinge structure limits the gradient gel to deformation up to 90°. Thus, it was found that the maximum deformation can be predicted to some extent by simulation. In the future, we will be able to create complex structures while utilizing simulation.

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