Comparative Analysis of Topology Optimization Platforms for Additive Manufacturing of Robot Arms

Abstract

Recently, CAD environments have integrated topology optimization (TO) tools, enabling rapid development and manufacturing of parts with optimized mechanical properties. However, different CAD platforms incorporate TO differently, making a comparative analysis necessary. This study aims to systematically compare the efficiency, material usage, and design quality of five commonly used CAD/TO platforms when applied to the topology optimization of a six degrees of freedom robotic arm. The objective is to identify the key differences in how these platforms influence the final design and manufacturing outcomes. Practical validation of results is provided by printing and assembling optimized components into a fully functional robotic arm. Our findings indicate differences in optimization efficiency, material usage, and print time between analyzed platforms. Strengths and weaknesses of each platform are indicated and recommendations for optimization parameters are provided.

Keywords

• topology optimization
• CAD
• 3D printing
• robot design
• optimization
• CAM