Stress Analysis of Electrochemical and Force-Coupling Model for Ternary Lithium-Ion Batteries

Abstract

The mechanical pressure that arises from the external structure of the automotive lithium battery module and its fixed devices can give rise to the concentration and damage of the internal stress inside the battery and increase the risks of battery degradation and failure. Commercial batteries cannot be disassembled, and the diffusion stress distribution at different times during discharge is notoriously difficult to determine. This paper, therefore, establishes the electrochemical force-coupling model based on the electrochemical and diffusion mechanics principles of batteries and studies the internal stress distribution of the battery under the diffusion stress of the electrode-material level and external pressure. Mainly driven by the electrochemical potential of the electrode particle diffusion stress stemming from the lithium-concentration difference inside and outside the particles, rupture is more likely to occur at the surface of the negative-electrode active particle at the end of discharge or the beginning of charging, as shown in simulation analysis. The variation in the volume of electrode material also leads to different stress and strain inside different areas, with the order of strain and stress being negative active material > negative collector fluid > positive active material > positive fluid. Therefore, huge stress and deformation will first cause the negative active particles to deviate from the fluid gradually and squeeze the diaphragm, resulting in mechanical failure accordingly.

Keywords

• lithium-ion battery
• electrochemical force coupling
• numerical simulation
• stress analysis