Improvement of Optical-Induced Thermography Defect Detectability by Equivalent Heating and Non-Uniformity Compensation in Polyetheretherketone

Abstract

This paper deals with the experimental procedures of lock-in thermography (LIT) for polyetheretherketone (PEEK), which is used as a lightweight material in various industrial fields. The LIT has limitations due to non-uniform heating by external optic sources and the non-uniformity correction (NUC) of the infrared (IR) camera. It is generating unintended contrast in the IR image in thermal imaging inspection, reducing detection performance. In this study, the non-uniformity effect was primarily improved by producing an equivalent array halogen lamp. Then, we presented absolute temperature compensation (ATC) and temperature ratio compensation (TRC) techniques, which can equalize the thermal contrast of the test samples by compensating for them using reference samples. By applying compensation techniques to data acquired from the test samples, defect detectability improvement was quantitatively presented. In addition, binarization was performed and detection performance was verified by evaluating the roundness of the detected defects. As a result, the contrast of the IR image was greatly improved by applying the compensation technique. In particular, raw data were enhanced by up to 54% using the ATC compensation technique. Additionally, due to improved contrast, the signal-to-noise ratio (SNR) was improved by 7.93%, and the R2 value of the linear trend equation exceeded 0.99, demonstrating improved proportionality between the defect condition and SNR.

Keywords

• optical-induced thermography
• lock-in thermography (LIT)
• uneven irradiation
• compensation
• polyetheretherketone (PEEK)