New methods and applications of structural dynamics modeling for railway freight liquid tank

Abstract

As railway freight technology advances towards heavy-load, high-speed capabilities, the design of liquid tank products is evolving to prioritize high load capacity, lightweight, high-strength materials, low structural rigidity, and thin-walled construction. These changes result in pronounced nonlinear low-frequency vibrations during rail operation. Addressing these complex liquid-solid coupled vibrations requires accurate dynamic modeling of the structural system. This paper introduces a novel dynamic modeling method for liquid tank products based on acousto-elastic coupling. This approach considers the swaying of the free liquid surface and liquid-solid interactions, enabling precise characterization of these dynamics in a unified model. Specifically, it tackles the challenge of uneven node swaying forces caused by non-uniform liquid surface meshing, presenting a technique and program to adjust swaying recovery forces based on nodes’ actual coverage area. This method’s liquid sway frequency calculations showed a 10% precision increase over traditional methods, more accurately reflecting liquid vibration states. The paper applies these techniques to a single tank container and an LNG tank container on a flatbed trailer. Through theoretical, simulation, and experimental comparisons, the model’s accuracy and reasonableness were validated. This low-dimensionality, high-precision dynamic model is universally applicable, especially valuable in modeling complex engineering structures.