Nature Communications (Apr 2024)

Low-nuclearity CuZn ensembles on ZnZrO x catalyze methanol synthesis from CO2

  • Thaylan Pinheiro Araújo,
  • Georgios Giannakakis,
  • Jordi Morales-Vidal,
  • Mikhail Agrachev,
  • Zaira Ruiz-Bernal,
  • Phil Preikschas,
  • Tangsheng Zou,
  • Frank Krumeich,
  • Patrik O. Willi,
  • Wendelin J. Stark,
  • Robert N. Grass,
  • Gunnar Jeschke,
  • Sharon Mitchell,
  • Núria López,
  • Javier Pérez-Ramírez

DOI
https://doi.org/10.1038/s41467-024-47447-6
Journal volume & issue
Vol. 15, no. 1
pp. 1 – 15

Abstract

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Abstract Metal promotion could unlock high performance in zinc-zirconium catalysts, ZnZrO x , for CO2 hydrogenation to methanol. Still, with most efforts devoted to costly palladium, the optimal metal choice and necessary atomic-level architecture remain unclear. Herein, we investigate the promotion of ZnZrO x catalysts with small amounts (0.5 mol%) of diverse hydrogenation metals (Re, Co, Au, Ni, Rh, Ag, Ir, Ru, Pt, Pd, and Cu) prepared via a standardized flame spray pyrolysis approach. Cu emerges as the most effective promoter, doubling methanol productivity. Operando X-ray absorption, infrared, and electron paramagnetic resonance spectroscopic analyses and density functional theory simulations reveal that Cu0 species form Zn-rich low-nuclearity CuZn clusters on the ZrO2 surface during reaction, which correlates with the generation of oxygen vacancies in their vicinity. Mechanistic studies demonstrate that this catalytic ensemble promotes the rapid hydrogenation of intermediate formate into methanol while effectively suppressing CO production, showcasing the potential of low-nuclearity metal ensembles in CO2-based methanol synthesis.