Triangle bracing system to reduce the vibration level of cooling tower – case study in PT Star Energy Geothermal (Wayang Windu) Ltd – Indonesia

Abstract

Periodical control and measurement revealed that vibration level of motor and gearbox which was supported by Cooling Tower Unit 1 at PT Star Energy Geothermal (Wayang Windu) Ltd was significantly increasing since 2013. The vibration was not caused by machinery component failure, but induced by resonance of process flow. Decreasing stiffness of cooling tower structure was suspected causing the increasing vibration level. The physical, chemical, and mechanical properties of wood was deteriorated. The residual strength of the wood had been measured and the data was used to perform dynamic structural analysis on the cooling tower. Several scenarios of structure modification were modelled and drawn, and the best one which the most effectively reducing the vibration level among others was constructed in the field. Triangle inner structure was chosen and applied to modify the cooling tower structure to achieve stiffer and more rigid structure. The vibration level before and after structure modification were measured, and it was proved that the vibration level was significantly reduced after structure modification. Furthermore the cooling tower was not in zone D (danger) anymore and the vibration level was accepted according to ISO 10816-3. Keywords: Cooling tower, Dynamic structural analysis, Geothermal power plant, Structural failure, Vibration level