Scientific Reports (Jul 2024)

Research on bearing fault diagnosis based on improved genetic algorithm and BP neural network

  • Zenghua Chen,
  • Lingjian Zhu,
  • He Lu,
  • Shichao Chen,
  • Fenghua Zhu,
  • Sheng Liu,
  • Yunjun Han,
  • Gang Xiong

DOI
https://doi.org/10.1038/s41598-024-66318-0
Journal volume & issue
Vol. 14, no. 1
pp. 1 – 19

Abstract

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Abstract Health monitoring and fault diagnosis of rolling bearings are crucial for the continuous and effective operation of mechanical equipment. In order to improve the accuracy of BP neural network in fault diagnosis of rolling bearings, a feature model is established from the vibration signals of rolling bearings, and an improved genetic algorithm is used to optimize the initial weights, biases, and hyperparameters of the BP neural network. This overcomes the shortcomings of BP neural network, such as being prone to local minima, slow convergence speed, and sample dependence. The improved genetic algorithm fully considers the degree of concentration and dispersion of population fitness in genetic algorithms, and adaptively adjusts the crossover and mutation probabilities of genetic algorithms in a non-linear manner. At the same time, in order to accelerate the optimization efficiency of the selection operator, the elite retention strategy is combined with the hierarchical proportional selection operation. Using the rolling bearing dataset from Case Western Reserve University in the United States as experimental data, the proposed algorithm was used for simulation and prediction. The experimental results show that compared with the other seven models, the proposed IGA-BPNN exhibit superior performance in both convergence speed and predictive performance.

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