The production of alloys with high strength and toughness concurrently is still a difficult challenge. Here, we designed a simple solution-ageing heat treatment system to control the morphology and density of α in Ti-15Mo-3Al-2.7Nb-0.2Si via different heat treatment temperatures. The experimental results show that Ti-15Mo-3Al-2.7Nb-0.2Si exhibits a synergistic combination of tensile strength (1364 MPa), plasticity (7.8% elongation), and fracture toughness (101 MPa·m1/2) through solutions in the α/β biphasic region and duplex ageing. Notably, the strength of the alloy after the second step of the ageing process is increased by 15% compared with that after the first step of the ageing process. However, there is less than a 5% reduction in the fracture toughness. TEM observations show that the matrix continues to precipitate denser secondary α during duplex ageing, which causes the strength to increase significantly and causes the fracture toughness to weaken. Our work may provide a novel method to optimize the mechanical properties of alloys by controlling the precipitates.
