Ulm University , Helmholtzstraße 16, 89081 Ulm, Germany; cellcentric GmbH & Co. KG , Neue Straße 95, Kirchheim unter Teck Nabern 73230, Germany; Zentrum für Sonnenenergie- und Wasserstoff-Forschung Baden-Württemberg (ZSW) , Lise-Meitner-Straße 24, 89081 Ulm, Germany
Max Schrievers
cellcentric GmbH & Co. KG , Neue Straße 95, Kirchheim unter Teck Nabern 73230, Germany; Institute of Sustainable Energy Engineering and Mobility (INEM) , Kanalstraße 33, 73728 Esslingen am Neckar, Germany
Johannes Frieder Huber
cellcentric GmbH & Co. KG , Neue Straße 95, Kirchheim unter Teck Nabern 73230, Germany; Production Engineering of E-Mobility Components (PEM), RWTH Aachen University, Hochschule Esslingen , Bohr 12, 52072 Aachen, Germany
The local current density distribution of polymer electrolyte membrane fuel cells (PEMFCs) can be distorted by various error states. Differences in current density distributions (CDDs) of adjacent cells in a stack are equilibrized by in-plane currents within the sandwiched bipolar plates. Degradation stressors such as detrimental differences in local cell voltage and current density maxima can thus be generated. A novel method was therefore developed to intentionally manipulate CDD profiles by integrating local artificial starvation into only one fuel cell in an assembly. This technique is applied to automotive-sized PEMFCs single cells as well as in 20 cell short-stack to analyze such voltage and current redistribution phenomena. A drastic distortion of local cell voltage is only observed for stacks, which is explained by a supplementary simulation. The local voltage distribution of an electrically coupled fuel cell is therefore calculated by combining CDD measurements with a spatially resolved polarization curve model. The capabilities and limits of a multipoint cell voltage monitoring measurement device are discussed on this basis. The inspected correlation between these two independent online measurement techniques allows to localize such error states with considerable accuracy during operation of automotive sized PEMFC stacks.