Generation of Time-Series Working Patterns for Manufacturing High-Quality Products through Auxiliary Classifier Generative Adversarial Network

Abstract

Product quality is a major concern in manufacturing. In the metal processing industry, low-quality products must be remanufactured, which requires additional labor, money, and time. Therefore, user-controllable variables for machines and raw material compositions are key factors for ensuring product quality. In this study, we propose a method for generating the time-series working patterns of the control variables for metal-melting induction furnaces and continuous casting machines, thus improving product quality by aiding machine operators. We used an auxiliary classifier generative adversarial network (AC-GAN) model to generate time-series working patterns of two processes depending on product type and additional material data. To check accuracy, the difference between the generated time-series data of the model and the ground truth data was calculated. Specifically, the proposed model results were compared with those of other deep learning models: multilayer perceptron (MLP), convolutional neural network (CNN), long short-term memory (LSTM), and gated recurrent unit (GRU). It was demonstrated that the proposed model outperformed the other deep learning models. Moreover, the proposed method generated different time-series data for different inputs, whereas the other deep learning models generated the same time-series data.

Keywords

• continuous casting machine
• deep learning
• induction furnace
• time-series working patterns
• auxiliary classifier generative adversarial network