Study of Drilled Holes after a Cryogenic Machining in Glass Fiber-Reinforced Composites

Abstract

Glass fiber-reinforced composites are widely used in industry, with machining operations frequently performed, drilling, in particular, for later assembly. Although there is a smaller increase in temperature during drilling in composites than in metals, further cooling of the tool can produce improvements in some variables, such as thrust force, diameter, or surface roughness. This has been seen in studies where lower temperatures were achieved by cooling compressed air, reaching around −20 °C in plates of polyether-ether-ketone and polyamide, reinforced with glass fiber at 30% (PEEK-GF30 and PA-GF30, respectively). This paper analyzes the results of cryogenic drilling in plates of PEEK-GF30 and PA-GF30, specifically assessing thrust forces, diameter, and average surface roughness. The experimental methodology was carried out by monitoring thrust forces during cryogenic drilling using a piezoelectric dynamometer, measuring diameters with a coordinate measurement machine, and assessing surface quality with a roughness profilometer. During the cutting, the temperature of the cutting tool achieved a temperature near −120 °C from cooling with liquid nitrogen. Conducting an analytical and statistical study allowed us to determine the relationships between the measured variables and cutting conditions. Our results showed that cooling the tool during the drilling processes improved results of the cutting process.

Keywords

• cryogenic machining
• drilling
• PEEK-GF30
• PA66-GF30
• thrust force
• circularity