Journal of Advanced Ceramics (Jul 2022)
Progress in ceramic materials and structure design toward advanced thermal barrier coatings
- Zhi-Yuan Wei,
- Guo-Hui Meng,
- Lin Chen,
- Guang-Rong Li,
- Mei-Jun Liu,
- Wei-Xu Zhang,
- Li-Na Zhao,
- Qiang Zhang,
- Xiao-Dong Zhang,
- Chun-Lei Wan,
- Zhi-Xue Qu,
- Lin Chen,
- Jing Feng,
- Ling Liu,
- Hui Dong,
- Ze-Bin Bao,
- Xiao-Feng Zhao,
- Xiao-Feng Zhang,
- Lei Guo,
- Liang Wang,
- Bo Cheng,
- Wei-Wei Zhang,
- Peng-Yun Xu,
- Guan-Jun Yang,
- Hong-Neng Cai,
- Hong Cui,
- You Wang,
- Fu-Xing Ye,
- Zhuang Ma,
- Wei Pan,
- Min Liu,
- Ke-Song Zhou,
- Chang-Jiu Li
Affiliations
- Zhi-Yuan Wei
- State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University
- Guo-Hui Meng
- State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University
- Lin Chen
- State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University
- Guang-Rong Li
- State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University
- Mei-Jun Liu
- State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University
- Wei-Xu Zhang
- State Key Laboratory for Strength and Vibration of Mechanical Structures, Department of Engineering Mechanics, School of Aerospace Engineering, Xi’an Jiaotong University
- Li-Na Zhao
- Xi’an Aerospace Composite Research Institute
- Qiang Zhang
- AECC Beijing Institute of Aeronautical Materials
- Xiao-Dong Zhang
- School of Materials Science and Engineering, Harbin Institute of Technology
- Chun-Lei Wan
- State Key Laboratory of New Ceramics & Fine Processing, School of Materials Science and Engineering, Tsinghua University
- Zhi-Xue Qu
- Faculty of Materials and Manufacturing, Key Laboratory of Advanced Functional Materials, Education Ministry of China, Faculty of Materials and Manufacturing, Beijing University of Technology
- Lin Chen
- Faculty of Materials Science and Engineering, Kunming University of Science and Technology
- Jing Feng
- Faculty of Materials Science and Engineering, Kunming University of Science and Technology
- Ling Liu
- School of Materials Science and Engineering, Beijing Institute of Technology
- Hui Dong
- Xi’an Key Laboratory of High Performance Oil and Gas Field Materials, School of Materials Science and Engineering, Xi’an Shiyou University
- Ze-Bin Bao
- Shi-Changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences
- Xiao-Feng Zhao
- Shanghai Key Laboratory of Advanced High-temperature Materials and Precision Forming, Shanghai Jiao Tong University
- Xiao-Feng Zhang
- National Engineering Laboratory for Modern Materials Surface Engineering Technology, the Key Lab of Guangdong for Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Sciences
- Lei Guo
- School of Materials Science and Engineering, Tianjin University
- Liang Wang
- Integrated Computational Materials Research Centre, Shanghai Institute of Ceramics, Chinese Academy of Sciences
- Bo Cheng
- State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metal, Lanzhou University of Technology
- Wei-Wei Zhang
- School of Materials Science and Engineering, Chang’an University
- Peng-Yun Xu
- Department of Mechanical and Electrical Engineering, Ocean University of China
- Guan-Jun Yang
- State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University
- Hong-Neng Cai
- State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University
- Hong Cui
- Xi’an Aerospace Composite Research Institute
- You Wang
- School of Materials Science and Engineering, Harbin Institute of Technology
- Fu-Xing Ye
- State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metal, Lanzhou University of Technology
- Zhuang Ma
- School of Materials Science and Engineering, Beijing Institute of Technology
- Wei Pan
- State Key Laboratory of New Ceramics & Fine Processing, School of Materials Science and Engineering, Tsinghua University
- Min Liu
- Integrated Computational Materials Research Centre, Shanghai Institute of Ceramics, Chinese Academy of Sciences
- Ke-Song Zhou
- Integrated Computational Materials Research Centre, Shanghai Institute of Ceramics, Chinese Academy of Sciences
- Chang-Jiu Li
- State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University
- DOI
- https://doi.org/10.1007/s40145-022-0581-7
- Journal volume & issue
-
Vol. 11,
no. 7
pp. 985 – 1068
Abstract
Abstract Thermal barrier coatings (TBCs) can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat. However, the continuous pursuit of a higher operating temperature leads to degradation, delamination, and premature failure of the top coat. Both new ceramic materials and new coating structures must be developed to meet the demand for future advanced TBC systems. In this paper, the latest progress of some new ceramic materials is first reviewed. Then, a comprehensive spalling mechanism of the ceramic top coat is summarized to understand the dependence of lifetime on various factors such as oxidation scale growth, ceramic sintering, erosion, and calcium-magnesium-aluminium-silicate (CMAS) molten salt corrosion. Finally, new structural design methods for high-performance TBCs are discussed from the perspectives of lamellar, columnar, and nanostructure inclusions. The latest developments of ceramic top coat will be presented in terms of material selection, structural design, and failure mechanism, and the comprehensive guidance will be provided for the development of next-generation advanced TBCs with higher temperature resistance, better thermal insulation, and longer lifetime.
Keywords
- thermal barrier coatings (TBCs)
- ceramic material
- degradation and failure
- structure design
- long lifetime
