Investigation of Brown Rice Losses in the Paddy Drying Process

Abstract

IntroductionOn the field and in the paddy milling factory dryer losses have always been challenging issues in the rice industry. Different forms of losses in brown rice may occur depending on the field and factory conditions. To reduce the losses, proper management during pre-harvest, harvesting, and post-harvest operations is essential. In this study, different on-field drying and tempering methods were investigated to detect different forms of brown rice losses.Materials and MethodsThe present study was conducted on the most common Hashemi paddy variety during the 2019-2020 season in Talesh, Rezvanshahr, and Masal cities in the Guilan province, Iran with 0.2 hectares and 5 paddy milling factory dryers. On the fields, the method and date of tillage, irrigation, and transplanting used in all experimental units were the same. Moreover, the same amount of fertilizer and similar spraying methods were used across all experiments. For the pre-drying process on the fields, the following three pre-drying methods were applied on the harvest day: A1) The paddies were spread on the cut stems for insolating, A2) The paddies were stacked and stored after being placed on the cut stems for 5h, and A3) The paddies were covered with plastic wrap and stored after 5h of insolating. The first method (A1) is the most common in the area and was chosen as the control treatment. For the second step of the process, the time interval between the on-field pre-drying and threshing was considered: B1) 14 to 19h post-harvest; B2) 20 to 24h post-harvest, and B3) 25 to 29h post-harvest. Afterward, methods A1 to A3 were combined with methods B1 to B3 and feed into an axial flow-thresher at 10 kg min-1, 550 rpm PTO, and two levels of moisture content at 19 and 26 percent (% w.b). The third process was two-stage or three-stage tempering for 10 or 15 hours resulting in four levels (C1 to C4) and was done in the conventional batch type dryer under temperatures of 40 and 50 ˚C and airspeeds of 0.5 and 0.8 m s-1 in paddy milling factories. At the end of each process, a 100g sample was oven-dried for 48h and a microscope achromatic objective 40x was used to detect incomplete horizontal or vertical cracks, tortoise pattern cracks, and immature and chalky grains. The equilibrium moisture content was determined to be 7.3 percent. Losses properties were analyzed using a completely randomized factorial design with a randomized block followed by Tukey's HSD test at the 5% probability and comparisons among the three replications were made.Results and DiscussionResults demonstrated that the stack and plastic drying methods significantly increased the percentage of losses. In the plastic drying method, the percentage of chalky grains and tortoise pattern cracks was higher than other forms of loss. In the first process, irrespective of the pre-drying method, the losses were reduced at a lower level of moisture content. At the end of the first stage, losses in the spreading method were significantly lower at 19% moisture content. Threshing the plastic-wrapped paddies after 14 to 19 hours at 19% moisture content resulted in the maximum threshing loss of 8.446% and over half of the grains were chalky or had tortoise pattern cracks. The threshing loss was halved (4.443%) for paddies threshed 25 to 29h after spreading at a moisture content of 26%. The mean of losses in the second step of the process were 7.229, 5.585, and 5.156% for the time interval between the on-field pre-drying and threshing of 14 to 19h, 20 to 24h, and 25 to 29h, respectively. In the last step of the process in paddy milling factory dryers, there was no significant difference in the minimum percent of losses between 10 and 15 hours of three-stage tempering at 40 °C and with 0.5 m s-1 airspeed. Furthermore, maximum total losses with the most incomplete horizontal and vertical cracks occurred in the two-stage 10h tempering at 50 °C and with 0.5 and 0.8 m s-1 airspeed.ConclusionFood security has always been a critical matter in developing countries. Furthermore, identifying the source of losses in the fields and the factories is one way to reduce losses and achieve food security. Stacking or wrapping the paddies in plastic after pre-drying on the fields for 5h is not recommended in terms of its effect on increasing the percentage of brown rice losses. Additionally, due to the importance of factory dryer scheduling in the management of the losses, it is recommended to use a three-stage 10h tempering at 40 °C and with 0.5 m s-1 airspeed.

Keywords

• brown rice
• crack
• drying
• losses
• paddy milling factory