Data on a computationally efficient approximation of part-powder conduction as surface free convection in powder bed fusion process modelling

Abstract

This article is related to research article entitled “Resolution, energy and time dependency on layer scaling in finite element modelling of laser beam powder bed fusion additive manufacturing” [1]. This data article presents a computationally efficient approximation of part-powder interface conduction heat transfer, as convection heat transfer, thus eliminating the need for powder elements in the finite element model. The heat loss profile due to part-powder conduction was first characterised for a Ti6Al4V Powder Bed Fusion process. Cooling rate data was obtained for a range of powder in-plane depths. A matching cooling rate profile was obtained from free convection from the part surface, by calibration of the convection coefficient. Keywords: Powder bed fusion, Process modelling, Part-powder conduction, Surface free convection