Scientific Reports (Nov 2024)

A revised elastic-plastic contact model of cycloidal pinwheel based on length scale

  • Yongqiang Wang,
  • Bingyang Wei,
  • Zhen Wang,
  • Tianxing Li

DOI
https://doi.org/10.1038/s41598-024-76572-x
Journal volume & issue
Vol. 14, no. 1
pp. 1 – 23

Abstract

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Abstract This study explores the relationship between surface roughness and characteristic scale through theoretical analyses and experimental data. Considering the concavity and convexity of cycloidal gear tooth profile curvatures, a curved surface contact coefficient model suitable for both inner and outer contacts, with either equal or unequal curvatures, has been developed. Moreover, a fractal contact model is constructed for cycloidal pinwheels. This model considers scale correlation and analyzes the influence of microscopic parameters on the elastic-plastic critical grade and the behavior of the contact area. Additionally, the influence of the micro-convex body frequency index on surface contact performance is explored to provide theoretical insights for improving the elastic contact ratio and reducing wear on contact surfaces.

Keywords