Process Parameter Optimisation in Laser Powder Bed Fusion of Duplex Stainless Steel 2205

Abstract

Additive Manufacturing (AM) appears as a very interesting alternative to conventional production routes for alloys and metals, thanks to the fact that at the end of printing, the final product is obtained directly. The present article looks for the inclusion of duplex stainless steel 2205 (DSS-2205) in the commercial catalog of steels utilized in powder bed fusion (PBF) technologies, specifically applying the selective laser melting (SLM) technique. The main objective is to establish optimal printing parameters that reproduce the closest results to the base material properties. To achieve this, the response surface method was used in the methodology and experimental design, studying the parameters of laser power, scanning speed, and hatching distance. A reference material, machined from a hot-rolled plate, was utilized to compare the results obtained through tensile strength. Lastly, the optimal parameters have been obtained for this stainless steel. Additionally, a study of heat treatments has been developed, aiming to optimize the austenitization process, achieving an improvement in mechanical properties. A steel with mechanical properties practically identical to those of steel produced using conventional techniques has been obtained through SLM.

Keywords

• metal additive manufacturing
• laser powder bed fusion
• selective laser melting
• process optimization
• duplex stainless steel 2205