Full-scale experimental investigation on the performance of seamless asphalt plug joint through mixture design and structural enhancements

Abstract

The seamless asphalt plug expansion joint integrates a traditional asphalt plug joint (APJ) with an overlying continuous asphalt concrete layer, preventing block failure of the asphalt plug joint and enhancing driving comfort. However, typical damages such as fatigue cracking, rutting, and permanent deformation often occur in the upper asphalt layer. This is attributed to the inadequate stiffness of the lower joint plug mastic, particularly under high temperatures and heavy loads. To extend the service life of asphalt plug expansion joints under such conditions and enhance their durability, efforts were made to bolster the performance of the lower asphalt plug joint mixture and improve anti-rutting performance. This study involved: (1) Qualifying APJ mixture requirements under high temperature and heavy load by focusing on two critical material properties: good rutting resistance and permanent deformation resistance. High temperature rheological properties of these binders were examined through temperature scanning tests and multi-stress creep recovery tests (MSCR). (2) Exploring the impact of binder-aggregate ratios and specimen molding methods (standard compaction, paving vibration and pre-mixing) on the bonding strength and rutting resistance of the APJ mixture. This analysis was conducted using pull-off tests and dynamic stability tests. (3) Development of a novel APJ featuring dowel bars to enhance vertical deflection resistance and joint horizontal movement. Comprehensive laboratory tests showcased the modified joint structure's resilience after numerous test cycles, demonstrating exceptional resistance to bending and vertical deformation. The significant findings from this research provide valuable insights for optimal material selection, appropriate joint design, and installation guidelines for seamless asphalt plug expansion joints.

Keywords

• Seamless Asphalt Plug Joint
• High temperature stability
• Rheological properties
• Installation method
• Structural Enhancement
• Full scale test