Investigation of Causes of Scrap Occurrence in Thread Cutting on Steel Sleeves for Motorcar Industry

Abstract

This paper studies causes of scrap occurrence, wear and breakage of cutters during thread cutting of steel sleeves poured in Al die castings of motor car engine components. It was concluded that the reason for occurrence of problems with thread cutting of sleeves most probably should be attributed to the fact whether hardness value reaches 200 HB or over 250 HB. The most probable reason for over wear and consequently to breakage of cutters and scrap occurrence, although castings display top quality, lies in the fact that the internal diameter of sleeves frequently falls down under minimally allowed tolerances for threaded sleeves.

Keywords

• Al die casting
• carriers
• cutting of threads
• sleeves
• scrap