Design, construction and modeling of a small-scale high temperature field rotor test rig

Abstract

In-field validation of radiation thermometer performance is time consuming and expensive, especially when prototype experiments are performed. This study focuses on the development of a novel small-scale high temperature field simulation test rig for measuring turbine blade surface temperatures under changing environmental conditions. When developing and testing a radiation thermometer, the testing is typically performed directly on a test rig that can simultaneously provide a standardized environment and compare temperature data. This apparatus allows for static and dynamic temperature testing in a hostile environment by combining temperature, particle, and atmospheric effects. In the present study, a test rig will be utilized to analyze and validate the radiation thermometer, which will be subjected to harsh combined environmental variables with a temperature range of up to 2000K. Notably, the rotating head structure of the two materials allows for the application of a vast range of temperature measurements (700–2000 K), which is a distinctive characteristic of the design. The requirements of the test rig are defined based on the specimens to be tested. The necessity for the combined complete test setup, as well as its design and functionality, are discussed in this paper. Finally, validation experiments are conducted to demonstrate the test rig's accuracy in measuring turbine blade surface temperature, which is 0.25%.

Keywords

• Temperature measurement
• Design
• Modeling
• Rotor test rig
• Finite element method